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Sam

Subframe Issues

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Well I replaced the prop donut and centre bearing and still have (the thump)lol.The old man swears its the rear diff mount saying it opens up under loads with handbrake on,so bought one of these poly 2 part bushes from eBay.Had to make a bush removal tool today (bush is massive)so next wknd we will see if it helps.

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Well I replaced the prop donut and centre bearing and still have (the thump)lol.The old man swears its the rear diff mount saying it opens up under loads with handbrake on,so bought one of these poly 2 part bushes from eBay.Had to make a bush removal tool today (bush is massive)so next wknd we will see if it helps.

Well rear bush was not to bad but the front subframe bushes are fooked.Ended up takeing the subframe out and pressed every bush out and the front fell out lol(that bad)floor looks perfect.Cant understand why bmw designed the bushes to not completely touch the floor.Only two thirds of the rubber touches.Anyway cars on axles stands looking like a scrapper and just spent £240 on complete poly bush subframe kits.Word to the wise don't try this without the bmw bush tool,was even a pain with the correct kit.Still love getting my hands dirty.lee

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I wonder if retrofitting some sort of contact patch spreader to the subframe bush on the lower side would fix all these problems if they are as you say not in 100% contact with the floor plan ?? I can't remember now, been ages since I grovelled under mine to do the job :P

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I wonder if retrofitting some sort of contact patch spreader to the subframe bush on the lower side would fix all these problems if they are as you say not in 100% contact with the floor plan ?? I can't remember now, been ages since I grovelled under mine to do the job :P

God knows fella.Maybe they have the cut out and the small contact point for extra flex and comfort,it really is only is only two 5mm wide half moons that touch.Also with the poly bushes the complete bush contacts the floor so got to be way way more rigid and also added noise I would think.Looking forward to slapping it all in and testing it tbh lol.

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Guyssssss from the pictures you see before you am i also one of the unlucky ones ??

I took it to BMW who just looked at the bits they could see and didn't drop the sub-frame to check further and said will send a warranty claim as they get lots of money from BMW hq for the labor etc But it has been a month and every time i call they tell me that they are chasing but not heard anything back even bmw customer services say that as the warranty is between the dealer and BMW HQ they cannot help only speak to the dealer to get them to apply more pressure.

If It is gone and BMW say no could i get away with just using the structural foam that the guys at Reddish and Mprove use as spending 2k for them to fit reinforcement plates to prevent further damage for a 320cd isn't worth it after all its no M3.

Also should i be looking at replacing the diff carrier as it looks mighty rusty or is it surface rust and i can ignore it?

Sorry not sure how to resize for the forum so will just post links to the pics

http://i1362.photobucket.com/albums/r681/Alessandro_Claro/IMG_05321_zps0a44f04a.jpg

http://i1362.photobucket.com/albums/r681/Alessandro_Claro/IMG_05311_zpsf9a52da7.jpg

http://i1362.photobucket.com/albums/r681/Alessandro_Claro/IMG_05331_zps6c5b5d28.jpg

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No it won't.

You can see the rusty line in picture one, they obviously saw it too.

Using the foam now is no good, that is only for if there is no crack, as OT slightly stops movement in the box section, or after reinforcement to add a bit more mass to the repair, doing it now is a waste of time or money.

Keep on at them, if it's under warranty still, they should repair it, but from the state of the rust on the subframe, if I worked for bmw warranty and wanted to be a prick, id claim the car had been standing in a field because that is just about the worst condition subframe cradle ive seen over here.

The only one on par with that was a guy who lived I'm Canada and it had obviously been eaten by snow.

Keep bugging them.

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Im calling twice a week the hold up seems to be with BMW themselves not the dealer who is keen to get my car in.

Yeah have to admit me and Triggerfish missed this basic check. Tbh i have no idea how its got that bad ive only owned the car a year guess its luck of the draw. Ive seen the pics they took on the camera and they have carefully avoided the cradle from being in them.

Basically told me to consider replacing it should the repair go ahead. Any reasons you guys can think of why BMW would drag there heals other than not wanting to pay out a huge bill for a car that isnt really worth that much these days?

The warrenty ends in June and i submitted it on the 21st of March as i just happened to look underneath out of curiosity.

Registration date is 06/2004

Edited by SpanneR
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The reason why is probably because they have to replace the rusty parts and if I remember right the warranty only covers you for repairs and parts up to the value of the car.

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does anyone know of any places that do the reinforcement work as with my car having a supercharger and lsd fitted I would like to have boot floor strengthened as a preventative measure I know of redish motorsport but was looking for somewhere closer to me I live in northeast near Durham.

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Looking under my e46 2002 330 it all looks fine, but is there anyway to strengthen up the mounts from the top ? Without dropping the subframe out ?

I contacted a company about having the reinforcing metal bits welded on underneth and was quoted £1700 when I only paid £1100 for the car I'm not going todo that, even tho it's rust free and pretty clean,

I'm yeovil sometset area, any locals able todo some welding for me ? Cheap :)

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